MaxBlast 60/100L ATV Sprayer & Trailer

• Choose a level, clean work area with enough room to move around the chassis.
• Have the diagrams visible while assembling.
• Do not fill the tank with chemicals during assembly or initial testing. This product requires a water trial before its first chemical use.

• Place the Chassis on a stable surface with the front/tow end accessible.
• Position the Traction Frame at the front of the Chassis.
• Align the two mounting holes.
• Fit 2 x M8x60 bolts with flat washers, spring washers and M8 nuts.
• Install both sides before tightening so the frame remains square.
• Bring the two sides down evenly and check that the Traction Frame is centred on the Chassis.

• Position the Upright Posts, one at each rear-side mounting location on the Chassis.
• Fit the M8x15 Hexagon Bolts with flat washer 8, spring washer 8 and M8 nut.
• Use the six fastener positions visible in the exploded diagram.
• Leave the Bolts just loose enough to allow the final alignment until the beams are fitted.

• Position the 2 x Beams between/on the upright posts as shown in the video and diagram.
• Use the M8x15 bolts with flat washer 8, spring washer 8, and M8 nuts to fix into place.
• Set the beam height for the intended spraying arrangement. The beams must be parallel to the ground.
• Check both beams are at the same height and are level side-to-side before the final tightening.

• Fit the Metal Connections to the Beams.
• Use M5x15 bolts , flat washers 5, spring washers 5 and M5 nuts to fix into place.
• Keep the nuts and bolts loose at first, align the Metal Connection so the Lance Clamps can sit squarely, then tighten.

• Position the Spray Lance Clamps onto the Metal Connections.
• Use the M5x15 bolts, flat washers 5, spring washers 5 and M5 nuts.
• Install both clamp positions and check that the clamp grooves are aligned with the intended lance position.
• Tighten to secure the structure. Do not over-tighten, this can deform the clamp brackets.

NOTE: The preferred nozzle heights are 50cm for herbicide/soil treatment and 30cm for insecticides, fungicides and growth regulators. These are guidelines for use.

• Thread the wheel shaft through the Chassis as shown in the drawing and video.
• Slide each Wheel over the wheel shaft.
• Fix into place using the flat washer 16, spring washer 16 and M16 hex nut to each side.
• Tighten both wheel fixings evenly. Confirm both wheels rotate freely without side-to-side movement.

NOTE: Keep the tank empty until the boom, gun, valves, hose and electrical connections have been completely checked.

• Place the Chemical Tank onto the Chassis frame, centred on the support rails.
• Align the tank base fixing points with the corresponding chassis holes.
• Fix into place using the provided bolt, flat washer and spring washer. Install from underneath the chassis into the tank base mounting points.
• Route the tie-down straps around the grooved sections of the tank and underneath the chassis.

• Press the assembled Four-nozzle Spray Lance into the groove of the support clamp on the Beam.
• Arrange the four nozzles so their outlets are on the same plane and directed outward as intended.
• Adjust the spray-fan direction so the spray fans are approximately 5-10 degrees relative to the lance to reduce spraying onto the chassis and direct more spray to the target area.
• Confirm the complete lance is parallel to the ground when the trailer is in operation.

• Connect the Spray Lance Feed Hose to the smaller shut-off valve on the diaphragm pump.
• Secure the hose connection with the supplied stainless-steel hose clamp.
• Keep the hose routed so it is not kinked, crushed by the chassis or likely to contact the wheels.

• Layout the outlet hose so it is not twisted.
• Connect one end of the outlet hose to the larger shut-off valve.
• Connect the other end of the outlet hose to the inlet of the adjustable spray gun.
• Secure both ends with stainless-steel hose clamps.
• Press the spray gun body into the holder/clamp on the tank when not in use.

 NOTE: This is a dual shut-off arrangement. The larger valve supplies the spray gun; the smaller valve supplies the spray boom. The handles rotate through 90 degrees. With the red handle pointing toward the pump the valve is closed; when pointing toward the output pipe it is open. For routine operation, select the intended outlet by opening the appropriate shut-off valve. Keep the unused outlet closed to avoid unintended spraying.

• Confirm the pump cable connector is accessible and dry.
• Connect the supplied power cable to the pump lead.
• Connect to a suitable fused 12VDC vehicle supply, observing correct polarity.
• Route the 5m power lead away from the wheel path, tow connection and sharp chassis edges.

This product requires a trial spray with water before first use.

• Place the sprayer in a safe test area where clean water can be collected or disposed of appropriately.
• Close both shut-off valves.
• Fill the tank with clean water through the large strainer and secure the tank lid.
• Choose either the spray boom or spray gun outlet. Open only the selected outlet valve.
• Connect the power cable to a suitable fused 12VDC source.
• Listen for the change in pump sound as it primes and begins moving water through the hose.
• Close the chosen shut-off valve, the pump will stop.
• Inspect all hose joints, clamps, valves, filter connections and nozzle assemblies for leaks.
• Open the selected outlet again and confirm a consistent spray pattern.
• Disconnect the power, drain the test water and correct any leak or blockages found before chemical use.

• Confirm the water trial is successful and the system is leak-free.
• Prepare the intended chemical solution according to the product label/instructions.
• Close both shut-off valves before filling.
• Fill through the large strainer and tighten the tank lid securely.
• Confirm the boom valve is the selected outlet and the gun valve is closed.

• Connect the pump power lead to the 12V supply.
• Open the spray-boom shut-off valve to prime the system.
• Once the fluid is flowing and the system is primed, close the valve briefly. The pump will stop.
• Move the sprayer to the selected treatment area.
• Open the spray-boom valve to begin spraying.
• Keep the boom height and vehicle speed consistent. The vehicle should be moving no faster than 8km/h for level boom spraying.
• Watch the tank level and spray pattern continuously. Stop if the pattern becomes uneven, a hose leaks, or the pump behaves unexpectedly.

• Confirm the water trial is successful and the system is leak-free.
• Prepare the intended chemical solution according to the product label/instructions.
• Close both shut-off valves before filling.
• Fill through the large strainer and tighten the tank lid securely.
• Confirm the gun valve is the selected outlet and the boom valve is closed.

• Connect the pump power lead to the 12V supply.
• Open the spray-boom shut-off valve to prime the system.
• Once the fluid is flowing and the system is primed, close the valve briefly. The pump will stop.
• Move the sprayer to the selected treatment area.
• Open the larger shut-off valve.
• Depress the spray-gun trigger to begin spraying.
• Rotate the brass nozzle to vary the spray pattern from course to fine.
• Keep the hose clear of the wheels and tow frame while moving or repositioning.

• Disconnect the power source and close the selected shut-off valve, the pump will stop.
• If using the spray gun, depress the trigger to release line pressure.
• Remove the sprayer from the spraying area only after spraying has stopped.
• Empty any unused product and store it according to the manufacturer's instructions.
• Clean the tank with clean water.
• Flush the spray gun and spray boom with clear water after cleaning the tank.
• Inspect the filter(s), clean them as required to prevent blockages.
•  Handle cleaning water as potentially contaminated with product residue and dispose of it in accordance with applicable requirements.

• Check that no hose has separated from a clamp.
• Check the spray-gun nozzle and each boom nozzle for residue.
• Confirm the two shut-off valves operate normally.
• Allow components to drain/dry as appropriate before storage.
• Do not leave product sitting in the tank.

Routine maintenance after each use

• Flush the tank, spray gun and boom with clean water.
• Inspect filters and clean out residue before it dries.
• Check hose clamps and visible fittings for signs of leakage or loosening.
• Check wheels and structural fasteners for looseness or damage.
• Inspect the power lead for cuts, crushed sections or damaged connectors.

Before storage

1. Empty the tank completely; do not store product in the sprayer.

2. Flush all fluid paths with clean water and dispose of cleaning water responsibly.

3. Allow hoses and outlets to drain as far as practical.

4. Store the sprayer in a safe place away from children and unauthorised users.

5. Keep the power cable dry and protected from mechanical damage.

Transport readiness

• Confirm the tank is empty unless the product instructions and transport requirements explicitly allow otherwise.
• Confirm the tank tie-down straps are secure.
• Confirm boom and gun are supported and cannot swing into the wheels or tow frame.
• Protect hoses and electrical cable from snagging on the vehicle or trailer hardware.
• Use the towing vehicle/trailer requirements applicable to your ATV and local rules; the supplied manual does not specify a separate trailer towing limit.